ALLOY PHASE DIAGRAMS are useful to metallurgists, materials engineers, and materials scientists in four major areas: (1) development of new alloys for specific applications, (2) fabrication of these alloys into useful configurations,(3) design and control of heat treatment procedures for specific alloys that will produce the required mechanical, physical,and chemical properties, and (4) solving problems that arise with specific alloys in their performance in commercial applications, thus improving product predictability. In all these areas, the use of phase diagrams allows research,development, and production to be done more efficiently and cost effectively.
In the area of alloy development, phase diagrams have proved invaluable for tailoring existing alloys to avoid overdesign in current applications, designing improved alloys for existing and new applications, designing special alloys for special applications, and developing alternative alloys or alloys with substitute alloying elements to replace those containing scarce, expensive, hazardous, or "critical" alloying elements. Application of alloy phase diagrams in processing includes their use to select proper parameters for working ingots, blooms, and billets, finding causes and cures for microporosity and cracks in castings and welds, controlling solution heat treating to prevent damage caused by incipient melting, and developing new processing technology.
In the area of performance, phase diagrams give an indication of which phases are thermodynamically stable in an alloy and can be expected to be present over a long time when the part is subjected to a particular temperature (e.g., in an automotive exhaust system). Phase diagrams also are consulted when attacking service problems such as pitting and intergranular corrosion, hydrogen damage, and hot orrosion.
In a majority of the more widely used commercial alloys, the allowable composition range encompasses only a small portion of the relevant phase diagram. The nonequilibrium conditions that are usually encountered in practice, however,necessitate the knowledge of a much greater portion of the diagram. Therefore, a thorough understanding of alloy phase diagrams in general and their practical use will prove to be of great help to a metallurgist expected to solve problems in any of the areas mentioned above.
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[ 本帖最后由 xingheweian 于 2008-5-10 21:04 编辑 ]
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